Tri Star Technologies | PT-1000 PLASMA TREATMENT

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Wire & Cable Plasma Treatment PT-1000

Relevant Industries

Wire & Cable Plasma Treatment PT-1000

Relevant Industries

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PT-1000 is a Low Current Surface Plasma Treatment System that operates at Atmospheric Pressure and is designed to significantly improve surface wettability of various nonconductive and conductive wire insulation materials, including PTFE, ETFE, PVC, PP, PE, PET, other low surface energy solids and different kinds of resins and composites. The effect is achieved by creating plasma in the boundary layer of the wire and bombarding the surface with charged particles and high energy UV photons. As a result, the Plasma Treatment substantially increases original surface energy of the substrate and therefore enhances capability of bonding low surface energy dielectric materials to themselves and other solids or liquids including epoxies, adhesives, paints, inks, coating and potting materials.

Wettability is the ability of solids to retain liquids on their surface. Higher wettability results in more complete spreading of the flowable materials over the solid surface, that improves the adhesion by increasing the contact area and eliminating the air pockets from the interface. Bondability is the ability of of solids to have a chemical interaction with other materials. Plasma treatment populates the surface with free radicals making the bonds stronger and the surface more reactive. Durability. is the ability of a mark, coating and the like to withstand wear, pressure, or damage.The bonding of the articles treated with PT-1000 passes most customary military and commercial durability requirements. Consistency by maintaining material surface properties, regardless of local defects and storage conditions.

Production rate - Up to 300ft/min

Plasma treated wire insulation materials - PTFE, FEP, ETFE, XL ETFE, Silicon, PE, PP, PET, ABS, Quartz, Glass, etc.

Standard electrode set for wires and cables - Round 1/8”, ¼” and ½” I.D, 4” length

Optional Electrodes - Up to 2” ID, up to 8 ft length, elliptical, rectangular, spliot, etc.

Plasma Potential - 10-30KV

Plasma Frequency - 10-30KHz

Plasma Gases - Air, Oxygen, Nitrogen, Ammonia, Argon, Helium, etc.

Typical Gas Consumption - 3-30 scfh

Typical Power Consumption - 100 W

Power Requirement - 120/250V, 60/50 Hz, 1 A

Exhaust System - Optional, with variable flow up to 100 scfm

PT1000 on a cart - (H -38), (W - 22), (D -20), (Weight - 75)

PT1000 Split - (H -43), (W - 22), (D -23), (Weight - 80)

PT1000 Stand Alone Power Supply - (H -8), (W - 14), (D -14), (Weight - 12)

PT1000 Stand alone Electrode - (H -7), (W - 10), (D -10), (Weight - 10)

Operating Environment - Temperature (35-105 oF), Humidity (90% max, non-condensing)

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Read more about the PT 1000 (68.6KB pdf file)

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